BRINJAL SEED EXTRACTOR:
The whole brinjal fruit is fed into hopper from where it is cut buy cutting device and then crushed in a crushing assembly and goes into a separator assembly that separates the seed and skin. The seed and brinjal pieces are separated by use of water spray jet inside the separating chamber. Seed with water goes into settling tank, from where seeds are collected at the bottom outlet of the tank while brinjal pieces are collected at a separate outlet.
Uses: To extract seeds from brinjal.
CHILLI SEED EXTRACTOR:
Dry chillies are crushed in crushing assembly and goes to the drum separator assembly where the seeds and powder are separated from dry skin shell. The collected seeds and powder are fed to the cleaning unit where cleaned seed is obtained. The small pieces of skin and powder are obtained at the end of a cyclone separator. The skin shell also has high market value.
Uses: To extract seeds from chillies.
POWER OPERATED COCONUT DEHUSKER:
The machine is used for dehusking of coconut. It consists of semi-circular stationary concave and rotating drum with knives. The electric motor (3 hp) with 10:1 speed reduction unit is used to drive the drum. The power is transmitted from motor to reduction unit using V -belt and further power from reduction unit to rotating drum is transmitted with chain and sprockets. During operation, the small knives bite the coconut fed through the inlet. At the outlet the nut is fed through two rollers to remove parts of husk remaining on the nut after dehusking.
Uses: It is used for dehusking of coconut.
The Huller consists of a cross beater, which rotates inside a perforated cylinder. The coffee to be hulled is fed into the hulling cylinder where the cross beater forces the coffee to pass through the perforated screen. This results in the complete separation of the husk from the coffee beans. The coffee beans and husk then pass through a powerful aspirator, which can be precisely adjusted for the perfect separation of husk and peels from the coffee beans. An oscillating screen is also provided for the separation of un-hulled coffee from the clean, hulled Coffee beans by utilizing the difference in their specific gravity. The oscillating screen consists of a conical swinging sieve suspended by a universal joint. The frequency of oscillation can be adjusted by means of a step-less adjustable drive. In the oscillating screen, the un-hulled coffee moves towards the center of the screen, is collected through a duct while the hulled coffee beans move towards the outer rim of the screen, and ‘is discharged from the machine through the adjustable outlet duct. Swing down type doors are provided for quick and easy access to the hulling cylinders for the purpose of cleaning or replacement of blades and perforated screen. Individual motors have also been provided for the Huller, Aspirator and Oscillating Screen, so as to maintain their constant speeds irrespective of variations in each other, thus ensuring optimal and smooth performance. The generation of coffee dust or breakage of coffee beans is also minimal because the friction between the coffee beans is maintained at a minimum.
Uses: Coffee huller is used for hulling both parchment and dry cherry coffee.
The fruit grader employs stepwise expanding pitch fruit grading mechanism based on the principle of changing the flap spacing along the length of movement of fruits. The grader can be used to grade fruits such as apple, sweet lemon, oranges and larger size sapota. It is provided with elevator feeder for constant feeding of fruits in grading mechanism. One inspection platform is provided to feed the material to elevator feeder and sort out the damaged fruits by visual inspection. The bags containing fruits can be put on inspection platform and an adjustable gate can regulate feeding. The grading system is operated by a 2.5 kW geared electric motor with the help of belts and pulleys. The grading mechanism consists of two tracks of conveyor chains, matching sprockets, stainless steel flaps, and conveyor supports, flap space adjusting mechanism, sidewalls and fruit collecting chutes. The grading mechanism has provision to separate fruits into four grades. The grading mechanism has provision to adjust flap spacing between 55 to 140 mm.
The hammer is a high output gravity type flow mill used for grinding purposes. It can carry out the two functions of grinding and grading simultaneously. It is capable of grinding the product in a single pass without raising the temperature of the material. It consists of swinging hammers having reversible heads, which are forged and hardened for giving the best grinding efficiency. The hammers can be reversed four times for extra life of the wearing parts.
Uses: It is useful for grinding and grading. Grading is accomplished by changing the perforated screens depending on the mesh size required.
The pellet mill consists of specially made rollers and dies which use special binders and produce high pressure to pelletise the feed for poultry, fish etc. They are available in both vertical as well as horizontal designs and have high capacity. The rollers and dies are made of special alloy steel, which are hardened to the required properties for reducing wear and tear.
Uses: It is useful for making pellets for the feeding needs of poultry, cattle, pigs or aqua feed.
The rice dehuller is composite machine which performs both dehulling and cleaning for which independent units are provided. The dehulled grains is automatically conveyed to the cleaning portion for removing the bran and other dust particles. It is a high speed machine operating at 1000-1200 rpm and has high capacity. The drive to vatrious units is by means of V -belt and pulleys. It is a light weight machine and can be easily moved to the sight of operation by means of wheels provided on its frame.
Uses: Used for dehulling and obtaining cleaned rice in one operation.
SEED GRADER- 2 SCREEN WITH INDENTED CYLINDER:
The seed grader i3 similar to the seed cleaner cum grader 2-screen type attached with two indented cylinders. It consists of feed hopper with feed roller and feed control gate, set of sieves, dynamically balanced aspirator fan, stepless variable air controls, air chamber, sieve deck assembly, spouts, and indented cylinder grader. All these are mounted on a sturdy steel frame. Seeds/Grains are fed into a feed hopper where they are evenly distributed by a feed roller and drop through a controlled gate on the top sieve. Before falling on top screen, grains are subjected to primary aspiration, which drains off chaff, straw, dust, deceased grains etc. Material is then passed through two sieve layers for separation according to width and thickness. After passing through screens, cleaned/graded material again passes through air sifter and aspiration where remaining light particles are sucked off by a strong upward draught of air. After size grading, material passes through indented cylinder grader for removing impurities based on length. Final product and impurities are collected separately through discharge chutes.
Uses: It is used for cleaning and grading of seeds of all crops such as wheat, paddy, barley, maize, millets, sunflower, soybean, oilseeds, pulses, vegetable seeds etc.
SEED GRADER-2 SCREEN:
The seed grader has built-in cyclone dust collectors, various air regulations arrangement, adjustable feeding level and feed control, interchangeable screens and double, air aspiration system, pneumatic feeding, dynamically balanced double aspirator fans, air chamber and sieve deck assembly. All these units are mounted on a sturdy machine frame. For operating [he machine the seeds/grains are fed into a low level feed hopper where they are sucked up by double aspirator fans and drop on the top sieve. Before falling on top screen, grains are subjected to primary aspiration, which drains off chaff, straw, dust, deceased grains etc. Material is then passed through two.. sieve layers for separation according to width and thickness. After passing through screen’ cleaned/graded material again passes through air sifter and aspiration where remaining light particles are sucked off by a strong upward draught of air. Final product and impurities are collected separately through discharge chutes.
Uses: It is used for cleaning and grading of seeds of all crops such as wheat, paddy, barley, maize, millets, sunflower, soybean, oilseeds, flower seeds, fodder/forestry seeds and various spices etc.
MOTORISED SOYBEAN DEHULLER:
It is similar to the manually operated equipment for obtaining soy splits (dal). It consists of a hopper, two concentric cylinders, driving mechanism and a blower fan mounted on a inclined frame. The whole soybean is broken of split into dal and passes through the screen to remove the brokens. The fan blows away the hulls and other light material. Dehulling takes place in the annular space between rotating and stationary cylinder. Suitable drives with V -belt and pulley have been provided for its operation. It consists of two concentric cylinder, belts and pulleys, power transmission system, blower, hopper, mainframe and perforated screen. Clearance between outer and inner cylinder can be adjusted with the end screw.
Uses: Used to separate hull and broken from the soy splits (dal).
SUNFLOWER SEED SHELLER:
It consists of a rotor, elevator, blower and two sieves. The rotor consists of two wooden discs with hard rubber of which one is stationary and the other, revolving. The seeds fed into the hopper get graded initially and shelled at rotor assembly. It is used for shelling of sunflower seeds. Use of this machine results in generation of 23 per cent additional income through superior quality oil and oil cake.
TOMATO SEED EXTRACTOR:
Tomato or lime fruits are crushed in the crushing assembly and goes in to a separator assembly, which separates the seeds and juice from skin. The seeds and juice are separated using vibratory sieve mechanism and collected separately. Thus the seed, juice and skin are obtained separately at three separate outlets.
Uses: To extract seeds from Tomato.
SPECTRUM VIRBO CLEANER:
Spectrum vibro cleaner is provided with two vibrating screens- the top screen removes oversize material while the bottom screen eliminates fine dirt and sand. The vibration of the deck containing the screens is provided by means of vibratory motors mounted in the center of the machine. The deck inclination, stroke and angle of throw are adjustable for optimum performance. The vibrating deck is mounted on four hollow rubber springs thus ensuring that the vibration of the machine frame is reduced to a minimum. A swing down type door is provided for easy change or cleaning of screens. The construction is such that there is easy access to the screens for cleaning and changing. The deck inclination, stroke and angle of throw can be easily adjusted. Use of vibratory motors ensures trouble-free operation. It is quiet in operation and free of vibrations.